A Simulation Study on the Effect of Residual Stress on the Multi-Layer Selective Laser Melting Processes Considering Solid-State Phase Transformation Article Swipe
Xiao Li
,
Ming Zhang
,
Junfeng Qi
,
Zhengmao Yang
,
Zhonghua Jiao
·
YOU?
·
· 2022
· Open Access
·
· DOI: https://doi.org/10.3390/ma15207175
YOU?
·
· 2022
· Open Access
·
· DOI: https://doi.org/10.3390/ma15207175
The selective laser melting (SLM) manufacturing process is a complex process involving moving a molten pool, rapid non-equilibrium solidification and solid phase transformation. If the thermal residual stress is too large, it may lead to warping, cracking and failure of the structures. The present work aims to establish a thermo-mechanical framework to predict temperature evolutions, molten pool configurations and residual stresses of materials in the SLM process, based on the toolpath-mesh intersection method. Moreover, the influences of the laser power, process parameters and mesh size have been discussed. The stress concentration occurred at the interface between the melt layer and substrate results in warping deformation of the materials. This work provides a novel method to reveal the resulting physical mechanism inside the molten pool in terms of residual stresses and distortions.
Related Topics
Concepts
Materials science
Residual stress
Selective laser melting
Image warping
Work (physics)
Composite material
Phase (matter)
Layer (electronics)
Deformation (meteorology)
Cracking
Stress (linguistics)
Microstructure
Mechanical engineering
Computer science
Engineering
Artificial intelligence
Linguistics
Philosophy
Organic chemistry
Chemistry
Metadata
- Type
- article
- Language
- en
- Landing Page
- https://doi.org/10.3390/ma15207175
- https://www.mdpi.com/1996-1944/15/20/7175/pdf?version=1666601777
- OA Status
- gold
- Cited By
- 12
- References
- 35
- Related Works
- 10
- OpenAlex ID
- https://openalex.org/W4306391451
All OpenAlex metadata
Raw OpenAlex JSON
- OpenAlex ID
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https://openalex.org/W4306391451Canonical identifier for this work in OpenAlex
- DOI
-
https://doi.org/10.3390/ma15207175Digital Object Identifier
- Title
-
A Simulation Study on the Effect of Residual Stress on the Multi-Layer Selective Laser Melting Processes Considering Solid-State Phase TransformationWork title
- Type
-
articleOpenAlex work type
- Language
-
enPrimary language
- Publication year
-
2022Year of publication
- Publication date
-
2022-10-14Full publication date if available
- Authors
-
Xiao Li, Ming Zhang, Junfeng Qi, Zhengmao Yang, Zhonghua JiaoList of authors in order
- Landing page
-
https://doi.org/10.3390/ma15207175Publisher landing page
- PDF URL
-
https://www.mdpi.com/1996-1944/15/20/7175/pdf?version=1666601777Direct link to full text PDF
- Open access
-
YesWhether a free full text is available
- OA status
-
goldOpen access status per OpenAlex
- OA URL
-
https://www.mdpi.com/1996-1944/15/20/7175/pdf?version=1666601777Direct OA link when available
- Concepts
-
Materials science, Residual stress, Selective laser melting, Image warping, Work (physics), Composite material, Phase (matter), Layer (electronics), Deformation (meteorology), Cracking, Stress (linguistics), Microstructure, Mechanical engineering, Computer science, Engineering, Artificial intelligence, Linguistics, Philosophy, Organic chemistry, ChemistryTop concepts (fields/topics) attached by OpenAlex
- Cited by
-
12Total citation count in OpenAlex
- Citations by year (recent)
-
2025: 8, 2024: 2, 2023: 2Per-year citation counts (last 5 years)
- References (count)
-
35Number of works referenced by this work
- Related works (count)
-
10Other works algorithmically related by OpenAlex
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