Additive manufacturing of sensor prototype based on 3D-extrusion-printed zirconia ceramics Article Swipe
Junhui Zhang
,
Marc Serra
,
Sergio Elizalde
,
Mona Yarahmadi
,
L. Cabezas
,
José-María Cabrera
,
Gemma Fargas
,
L. Llanes
·
YOU?
·
· 2024
· Open Access
·
· DOI: https://doi.org/10.1016/j.ceramint.2024.03.132
YOU?
·
· 2024
· Open Access
·
· DOI: https://doi.org/10.1016/j.ceramint.2024.03.132
Additive manufacturing of ceramics has attracted large interest due to its unique ability to rapidly prototype, low cost, and increased geometric complexity. Material extrusion technique is often considered for processing and shaping fine and dense ceramic structures because of the high solid loading in ink. In this work, 8 mol.% yttria-stabilized zirconia ink with 70 wt% ceramic loadings was prepared to print zirconia samples in horizontal and vertical directions, following two different filament orientations: 0/90° and ±45°. The study's main objective was to evaluate printing design influences on mechanical properties. This was assessed through flexural testing and digital image correlation analysis. Experimental findings showed that samples printed horizontally with ±45° filament orientation displayed the highest strength. A detailed inspection of fracture surfaces revealed that printing defects were the critical failure location sites formed after sintering and intimately related to printing design issues. After that, a conductive sensor was integrated into the surfaces of 3D-printed specimens by screen-printing silver-based conductive ink to analyze the structural health of zirconia samples. The sensing capabilities of printed conductive patterns were investigated using the four-point bending tests. The results demonstrated that the electrical resistance of the printed silver patterns increased as the applied load on zirconia substrates rose. It indicates that hybrid material extrusion and screen printing techniques are favored ways to manufacture sensors for structural detection of advanced 3D-printed ceramics.
Related Topics
Concepts
Materials science
Extrusion
Ceramic
Cubic zirconia
Inkwell
3D printing
Composite material
Flexural strength
Screen printing
Sintering
Electrical conductor
Yttria-stabilized zirconia
Bending
3d printed
Fused filament fabrication
Digital Light Processing
Computer science
Biomedical engineering
Medicine
Projector
Computer vision
Metadata
- Type
- article
- Language
- en
- Landing Page
- https://doi.org/10.1016/j.ceramint.2024.03.132
- OA Status
- hybrid
- Cited By
- 6
- References
- 58
- Related Works
- 10
- OpenAlex ID
- https://openalex.org/W4392747997
All OpenAlex metadata
Raw OpenAlex JSON
- OpenAlex ID
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https://openalex.org/W4392747997Canonical identifier for this work in OpenAlex
- DOI
-
https://doi.org/10.1016/j.ceramint.2024.03.132Digital Object Identifier
- Title
-
Additive manufacturing of sensor prototype based on 3D-extrusion-printed zirconia ceramicsWork title
- Type
-
articleOpenAlex work type
- Language
-
enPrimary language
- Publication year
-
2024Year of publication
- Publication date
-
2024-03-13Full publication date if available
- Authors
-
Junhui Zhang, Marc Serra, Sergio Elizalde, Mona Yarahmadi, L. Cabezas, José-María Cabrera, Gemma Fargas, L. LlanesList of authors in order
- Landing page
-
https://doi.org/10.1016/j.ceramint.2024.03.132Publisher landing page
- Open access
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YesWhether a free full text is available
- OA status
-
hybridOpen access status per OpenAlex
- OA URL
-
https://doi.org/10.1016/j.ceramint.2024.03.132Direct OA link when available
- Concepts
-
Materials science, Extrusion, Ceramic, Cubic zirconia, Inkwell, 3D printing, Composite material, Flexural strength, Screen printing, Sintering, Electrical conductor, Yttria-stabilized zirconia, Bending, 3d printed, Fused filament fabrication, Digital Light Processing, Computer science, Biomedical engineering, Medicine, Projector, Computer visionTop concepts (fields/topics) attached by OpenAlex
- Cited by
-
6Total citation count in OpenAlex
- Citations by year (recent)
-
2025: 5, 2024: 1Per-year citation counts (last 5 years)
- References (count)
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58Number of works referenced by this work
- Related works (count)
-
10Other works algorithmically related by OpenAlex
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