Computational Analysis of Thermal Performance of Heat Sinks with Foam Structures Article Swipe
Welteji Iticha
,
Tomasz Stręk
·
YOU?
·
· 2025
· Open Access
·
· DOI: https://doi.org/10.3390/ma18235280
YOU?
·
· 2025
· Open Access
·
· DOI: https://doi.org/10.3390/ma18235280
Ensuring efficient heat transfer to maintain optimal system performance is crucial in modern electronics owing to the rise of artificial intelligence. In the last few decades, scholars have explored various strategies for enhancing electronic device thermal management, focusing on the effects of fin shape, dimension, and spacing on heat transfer efficiency. Recent advancements in additive manufacturing have enabled fabrication of complex geometries, such as triply periodic minimal surfaces (TPMSs), which represent promising alternatives to conventional designs. This study presents a comparative analysis of the thermal performance and fluid flow characteristics of two foam TPMS-based (gyroid and primitive) heat sinks with wavy fins made using aluminum foam. COMSOL Multiphysics version 5.1, employed along with the implemented finite element method, was used to simulate convective heat transfer, pressure drop, the Nusselt number, and thermal performance at different fluid velocities along the length of a channel. The foam structure was heated by a copper plate, and the Nusselt number was evaluated over porosity levels from 0.1 to 0.9. A porosity between 0.5 and 0.7 offers the best balance of cooling performance and pumping power. Foam TPMS heat sinks, particularly those with a gyroid structure, provide enhanced thermal dissipation owing to their high surface area-to-volume ratio and interconnected geometry. Our findings confirm that TPMS heat sinks have promising potential for use as alternatives to conventional wavy designs for advanced thermal management applications.
Related Topics
Concepts
Heat sink
Materials science
Multiphysics
Nusselt number
Heat transfer
Mechanical engineering
Electronics cooling
Thermal
Fin
Convective heat transfer
Porosity
Composite material
Enhanced heat transfer
Mechanics
Fluid dynamics
Thermal resistance
Finite element method
Passive cooling
Metal foam
Thermal grease
Heat spreader
Heat transfer enhancement
Forced convection
Convection
Electronic packaging
Natural convection
Electronics
Thermal management of electronic devices and systems
Thermal fluids
Fabrication
Thermal conduction
Thermal analysis
Heat generation
Thermal contact
Coolant
Plate fin heat exchanger
Porous medium
Water cooling
Heat pipe
Pressure drop
Metadata
- Type
- article
- Language
- en
- Landing Page
- https://doi.org/10.3390/ma18235280
- https://www.mdpi.com/1996-1944/18/23/5280/pdf?version=1763970814
- OA Status
- gold
- References
- 38
- OpenAlex ID
- https://openalex.org/W7106499639
All OpenAlex metadata
Raw OpenAlex JSON
- OpenAlex ID
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https://openalex.org/W7106499639Canonical identifier for this work in OpenAlex
- DOI
-
https://doi.org/10.3390/ma18235280Digital Object Identifier
- Title
-
Computational Analysis of Thermal Performance of Heat Sinks with Foam StructuresWork title
- Type
-
articleOpenAlex work type
- Language
-
enPrimary language
- Publication year
-
2025Year of publication
- Publication date
-
2025-11-22Full publication date if available
- Authors
-
Welteji Iticha, Tomasz StrękList of authors in order
- Landing page
-
https://doi.org/10.3390/ma18235280Publisher landing page
- PDF URL
-
https://www.mdpi.com/1996-1944/18/23/5280/pdf?version=1763970814Direct link to full text PDF
- Open access
-
YesWhether a free full text is available
- OA status
-
goldOpen access status per OpenAlex
- OA URL
-
https://www.mdpi.com/1996-1944/18/23/5280/pdf?version=1763970814Direct OA link when available
- Concepts
-
Heat sink, Materials science, Multiphysics, Nusselt number, Heat transfer, Mechanical engineering, Electronics cooling, Thermal, Fin, Convective heat transfer, Porosity, Composite material, Enhanced heat transfer, Mechanics, Fluid dynamics, Thermal resistance, Finite element method, Passive cooling, Metal foam, Thermal grease, Heat spreader, Heat transfer enhancement, Forced convection, Convection, Electronic packaging, Natural convection, Electronics, Thermal management of electronic devices and systems, Thermal fluids, Fabrication, Thermal conduction, Thermal analysis, Heat generation, Thermal contact, Coolant, Plate fin heat exchanger, Porous medium, Water cooling, Heat pipe, Pressure dropTop concepts (fields/topics) attached by OpenAlex
- Cited by
-
0Total citation count in OpenAlex
- References (count)
-
38Number of works referenced by this work
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| primary_location.version | publishedVersion |
| primary_location.raw_type | journal-article |
| primary_location.license_id | https://openalex.org/licenses/cc-by |
| primary_location.is_accepted | True |
| primary_location.is_published | True |
| primary_location.raw_source_name | Materials |
| primary_location.landing_page_url | https://doi.org/10.3390/ma18235280 |
| publication_date | 2025-11-22 |
| publication_year | 2025 |
| referenced_works | https://openalex.org/W4309078068, https://openalex.org/W4315782325, https://openalex.org/W4396946374, https://openalex.org/W4385387450, https://openalex.org/W2094155275, https://openalex.org/W4381847969, https://openalex.org/W4311730111, https://openalex.org/W4406018575, https://openalex.org/W4280542030, https://openalex.org/W2950738889, https://openalex.org/W4296634059, https://openalex.org/W3195824756, https://openalex.org/W3173514739, https://openalex.org/W4310148210, https://openalex.org/W4312053127, https://openalex.org/W4403590262, https://openalex.org/W4396691319, https://openalex.org/W4408800123, https://openalex.org/W4220825470, https://openalex.org/W4411096119, https://openalex.org/W4396707238, https://openalex.org/W4393306786, https://openalex.org/W4405724784, https://openalex.org/W4400646855, https://openalex.org/W3090331102, https://openalex.org/W4307434701, https://openalex.org/W2616847743, https://openalex.org/W1969589239, https://openalex.org/W3006726750, https://openalex.org/W2074984521, https://openalex.org/W2138216947, https://openalex.org/W2073578394, https://openalex.org/W2049683272, https://openalex.org/W4405394720, https://openalex.org/W4405443661, https://openalex.org/W4409741942, https://openalex.org/W4385612672, https://openalex.org/W4401926279 |
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