Design, Analysis, and Testing of a Novel 5-DOF Flexure-Based Alignment Stage Article Swipe
Shang Yang
,
Yuxia Li
,
Weihai Chen
,
Shasha Chen
,
Lei Wang
,
Xiantao Sun
·
YOU?
·
· 2025
· Open Access
·
· DOI: https://doi.org/10.1186/s10033-025-01332-5
YOU?
·
· 2025
· Open Access
·
· DOI: https://doi.org/10.1186/s10033-025-01332-5
A high pattern resolution is critical for fabricating roll-to-roll printed electronics (R2RPE) products. For enhanced overlay alignment accuracy, position errors between the printer and the substrate web must be eliminated, particularly in inkjet printing applications. This paper proposes a novel five-degree-of-freedom (5-DOF) flexure-based alignment stage to adjust the posture of an inkjet printer head. The stage effectively compensates for positioning errors between the actuation mechanism and manipulated objects through a series–parallel combination of compliant substructures. Voice coil motors (VCMs) and linear motors serve as actuators to achieve the required motion. Theoretical models were established using a pseudo-rigid-body model (PRBM) methodology and were validated through finite element analysis (FEA). Finally, an alignment stage prototype was fabricated for an experiment. The prototype test results showed that the developed positioning platform attains 5-DOF motion capabilities with 335.1 µm × 418.9 µm × 408.1 µm × 3.4 mrad × 3.29 mrad, with cross-axis coupling errors below 0.11% along y - and z- axes. This paper proposes a novel 5-DOF flexure-based alignment stage that can be used for error compensation in R2RPE and effectively improves the interlayer alignment accuracy of multi-layer printing.
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- Type
- article
- Language
- en
- Landing Page
- https://doi.org/10.1186/s10033-025-01332-5
- https://cjme.springeropen.com/counter/pdf/10.1186/s10033-025-01332-5
- OA Status
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All OpenAlex metadata
Raw OpenAlex JSON
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https://openalex.org/W4414065286Canonical identifier for this work in OpenAlex
- DOI
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https://doi.org/10.1186/s10033-025-01332-5Digital Object Identifier
- Title
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Design, Analysis, and Testing of a Novel 5-DOF Flexure-Based Alignment StageWork title
- Type
-
articleOpenAlex work type
- Language
-
enPrimary language
- Publication year
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2025Year of publication
- Publication date
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2025-09-08Full publication date if available
- Authors
-
Shang Yang, Yuxia Li, Weihai Chen, Shasha Chen, Lei Wang, Xiantao SunList of authors in order
- Landing page
-
https://doi.org/10.1186/s10033-025-01332-5Publisher landing page
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https://cjme.springeropen.com/counter/pdf/10.1186/s10033-025-01332-5Direct link to full text PDF
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YesWhether a free full text is available
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diamondOpen access status per OpenAlex
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https://cjme.springeropen.com/counter/pdf/10.1186/s10033-025-01332-5Direct OA link when available
- Cited by
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0Total citation count in OpenAlex
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37Number of works referenced by this work
- Related works (count)
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10Other works algorithmically related by OpenAlex
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| abstract_inverted_index.alignment | 17, 44, 111, 167, 183 |
| abstract_inverted_index.compliant | 74 |
| abstract_inverted_index.developed | 126 |
| abstract_inverted_index.mechanism | 65 |
| abstract_inverted_index.printing. | 187 |
| abstract_inverted_index.products. | 13 |
| abstract_inverted_index.prototype | 113, 120 |
| abstract_inverted_index.substrate | 26 |
| abstract_inverted_index.validated | 103 |
| abstract_inverted_index.cross-axis | 149 |
| abstract_inverted_index.fabricated | 115 |
| abstract_inverted_index.interlayer | 182 |
| abstract_inverted_index.resolution | 4 |
| abstract_inverted_index.Theoretical | 91 |
| abstract_inverted_index.combination | 72 |
| abstract_inverted_index.compensates | 58 |
| abstract_inverted_index.effectively | 57, 179 |
| abstract_inverted_index.electronics | 11 |
| abstract_inverted_index.eliminated, | 30 |
| abstract_inverted_index.established | 94 |
| abstract_inverted_index.experiment. | 118 |
| abstract_inverted_index.fabricating | 8 |
| abstract_inverted_index.manipulated | 67 |
| abstract_inverted_index.methodology | 100 |
| abstract_inverted_index.multi-layer | 186 |
| abstract_inverted_index.positioning | 60, 127 |
| abstract_inverted_index.capabilities | 132 |
| abstract_inverted_index.compensation | 175 |
| abstract_inverted_index.particularly | 31 |
| abstract_inverted_index.roll-to-roll | 9 |
| abstract_inverted_index.applications. | 35 |
| abstract_inverted_index.flexure-based | 43, 166 |
| abstract_inverted_index.substructures. | 75 |
| abstract_inverted_index.pseudo-rigid-body | 97 |
| abstract_inverted_index.series–parallel | 71 |
| abstract_inverted_index.five-degree-of-freedom | 41 |
| cited_by_percentile_year | |
| countries_distinct_count | 1 |
| institutions_distinct_count | 6 |
| citation_normalized_percentile.value | 0.51444955 |
| citation_normalized_percentile.is_in_top_1_percent | False |
| citation_normalized_percentile.is_in_top_10_percent | False |