Design and Optimization of W-Mo-V High-Speed Steel Roll Material and Its Heat-Treatment-Process Parameters Based on Numerical Simulation Article Swipe
Zhiting Zhu
,
Mingyu Duan
,
Hao Pi
,
Zhuo Li
,
Jibing Chen
,
Yiping Wu
·
YOU?
·
· 2024
· Open Access
·
· DOI: https://doi.org/10.3390/ma18010034
YOU?
·
· 2024
· Open Access
·
· DOI: https://doi.org/10.3390/ma18010034
W-Mo-V high-speed steel (HSS) is a high-alloy high-carbon steel with a high content of carbon, tungsten, chromium, molybdenum, and vanadium components. This type of high-speed steel has excellent red hardness, wear resistance, and corrosion resistance. In this study, the alloying element ratios were adjusted based on commercial HSS powders. The resulting chemical composition (wt.%) is C 1.9%, W 5.5%, Mo 5.0%, V 5.5%, Cr 4.5%, Si 0.7%, Mn 0.55%, Nb 0.5%, B 0.2%, N 0.06%, and the rest is Fe. This design is distinguished by the inclusion of a high content of molybdenum, vanadium, and trace boron in high-speed steel. When compared to traditional tungsten-based high-speed steel rolls, the addition of these three types of elements effectively improves the wear resistance and red hardness of high-speed steel, thereby increasing the service life of high-speed steel mill-roll covers. JMatPro (version 7.0) simulation software was used to create the composition of W-Mo-V HSS. The phase composition diagrams at various temperatures were examined, as well as the contents of distinct phases within the organization at various temperatures. The influence of austenite content on the martensitic transformation temperature at different temperatures was estimated. The heat treatment parameters for W-Mo-V HSS were optimized. By studying the phase equilibrium of W-Mo-V high-speed steel at different temperatures and drawing CCT diagrams, the starting temperature for the transformation of pearlite to austenite (Ac1 = 796.91 °C) and the ending temperature for the complete dissolution of secondary carbides into austenite (Accm = 819.49 °C) during heating was determined. The changes in carbide content and grain size of W-Mo-V high-speed steel at different tempering temperatures were calculated using JMatPro software. Combined with analysis of Ac1 and Accm temperature points, it was found that the optimal annealing temperatures were 817–827 °C, quenching temperatures were 1150–1160 °C, and tempering temperatures were 550–610 °C. The scanning electron microscopy (SEM) examination of the samples obtained with the aforementioned heat treatment parameters revealed that the martensitic substrate and vanadium carbide grains were finely and evenly scattered, consistent with the simulation results. This suggests that the simulation is a useful reference for guiding actual production.
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Metadata
- Type
- article
- Language
- en
- Landing Page
- https://doi.org/10.3390/ma18010034
- https://www.mdpi.com/1996-1944/18/1/34/pdf?version=1735131268
- OA Status
- gold
- References
- 40
- Related Works
- 10
- OpenAlex ID
- https://openalex.org/W4405781715
All OpenAlex metadata
Raw OpenAlex JSON
- OpenAlex ID
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https://openalex.org/W4405781715Canonical identifier for this work in OpenAlex
- DOI
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https://doi.org/10.3390/ma18010034Digital Object Identifier
- Title
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Design and Optimization of W-Mo-V High-Speed Steel Roll Material and Its Heat-Treatment-Process Parameters Based on Numerical SimulationWork title
- Type
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articleOpenAlex work type
- Language
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enPrimary language
- Publication year
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2024Year of publication
- Publication date
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2024-12-25Full publication date if available
- Authors
-
Zhiting Zhu, Mingyu Duan, Hao Pi, Zhuo Li, Jibing Chen, Yiping WuList of authors in order
- Landing page
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https://doi.org/10.3390/ma18010034Publisher landing page
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https://www.mdpi.com/1996-1944/18/1/34/pdf?version=1735131268Direct link to full text PDF
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goldOpen access status per OpenAlex
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https://www.mdpi.com/1996-1944/18/1/34/pdf?version=1735131268Direct OA link when available
- Concepts
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High-speed steel, Materials science, Metallurgy, Austenite, Molybdenum, Vanadium, Tungsten, Martensite, Alloy, Pearlite, High carbon, MicrostructureTop concepts (fields/topics) attached by OpenAlex
- Cited by
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0Total citation count in OpenAlex
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10Other works algorithmically related by OpenAlex
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