Tool wear is a major challenge in sheet-metal forming, as it directly affects product quality and process stability. Reliable monitoring of tool-wear conditions is therefore essential, yet it remains challenging due to limited data availability and uncertainties in manufacturing conditions. To this end, this study evaluates different strategies for developing robust machine learning models under data scarcity for fluctuating manufacturing conditions: a 1D-CNN using time-series data (baseline model), a 1D-CNN with …