Energy Saving of Composite Agglomeration Process (CAP) by Optimized Distribution of Pelletized Feed Article Swipe
Guanghui Li
,
Chen Liu
,
Zhengwei Yu
,
Mingjun Rao
,
Qiang Zhong
,
Yuanbo Zhang
,
Tao Jiang
·
YOU?
·
· 2018
· Open Access
·
· DOI: https://doi.org/10.3390/en11092382
YOU?
·
· 2018
· Open Access
·
· DOI: https://doi.org/10.3390/en11092382
The composite agglomeration process (CAP) aims at sintering a pelletized feed and a matrix feed together to produce a high-quality burden for a blast furnace. The pelletized feed is balled from fine iron concentrate or refractory iron-bearing resources, while the matrix feed is granulated from iron ore fines, fuels, fluxes and so on. Through mathematical calculation, heat accumulation regularity and heat-homogenizing of the sinter bed are acquired in CAP when pelletized feed is uniformly distributed. Then they are studied in the composite agglomeration process with optimized pelletized feed distribution, which is a novel and perfect sinter bed structure. Results show that large heat input gaps exist in the sinter bed under condition of even sinter mixture distribution, and it is very difficult to realize bed heat-homogenization by directly varying the solid fuel dosage among each layer. An optimized pelletized feed distribution realizes more heat in the upper layer together with heat-homogenization of the middle-lower layer when the proportions of pellets increase first in the middle-upper layer and then decrease in the middle-lower layer of the sinter bed. Under these circumstances, the sinter bed has much better available accumulation ratios with a maximum value of 78.29%, and possesses a greater total heat input of 6754.27 MJ when the coke breeze remains at the original dosage. To make full use of the available heat accumulation and adjust the pellet distribution, a good energy saving effect is obtained because the coke breeze mass declines by 13.91 kg/t-sinter. The current gross heat inputs of each unit are reduced remarkably, leading to a total heat input decrease of 25.95%. In pot tests of CAP, the differences of thermal parameters in whole bed are obviously reduced with the optimized pelletized feed distribution, which contributes to sinter homogeneity and energy savings.
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- Type
- article
- Language
- en
- Landing Page
- https://doi.org/10.3390/en11092382
- https://www.mdpi.com/1996-1073/11/9/2382/pdf?version=1536560526
- OA Status
- gold
- Cited By
- 34
- References
- 26
- Related Works
- 10
- OpenAlex ID
- https://openalex.org/W2891878906
All OpenAlex metadata
Raw OpenAlex JSON
- OpenAlex ID
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https://openalex.org/W2891878906Canonical identifier for this work in OpenAlex
- DOI
-
https://doi.org/10.3390/en11092382Digital Object Identifier
- Title
-
Energy Saving of Composite Agglomeration Process (CAP) by Optimized Distribution of Pelletized FeedWork title
- Type
-
articleOpenAlex work type
- Language
-
enPrimary language
- Publication year
-
2018Year of publication
- Publication date
-
2018-09-10Full publication date if available
- Authors
-
Guanghui Li, Chen Liu, Zhengwei Yu, Mingjun Rao, Qiang Zhong, Yuanbo Zhang, Tao JiangList of authors in order
- Landing page
-
https://doi.org/10.3390/en11092382Publisher landing page
- PDF URL
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https://www.mdpi.com/1996-1073/11/9/2382/pdf?version=1536560526Direct link to full text PDF
- Open access
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YesWhether a free full text is available
- OA status
-
goldOpen access status per OpenAlex
- OA URL
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https://www.mdpi.com/1996-1073/11/9/2382/pdf?version=1536560526Direct OA link when available
- Concepts
-
Economies of agglomeration, Sintering, Composite number, Coke, Pellets, Iron ore, Materials science, Pelletizing, Blast furnace, Metallurgy, Homogenization (climate), Waste management, Composite material, Process engineering, Chemical engineering, Engineering, Ecology, Biodiversity, BiologyTop concepts (fields/topics) attached by OpenAlex
- Cited by
-
34Total citation count in OpenAlex
- Citations by year (recent)
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2025: 5, 2024: 4, 2023: 8, 2022: 2, 2021: 4Per-year citation counts (last 5 years)
- References (count)
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26Number of works referenced by this work
- Related works (count)
-
10Other works algorithmically related by OpenAlex
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