High-throughput alloy and process design for metal additive manufacturing Article Swipe
Sofia Sheikh
,
Brent Vela
,
Pejman Honarmandi
,
Peter Morcos
,
David Shoukr
,
Abdelrahman Mostafa Kotb
,
İbrahim Karaman
,
Alaa Elwany
,
Raymundo Arróyave
·
YOU?
·
· 2025
· Open Access
·
· DOI: https://doi.org/10.1038/s41524-025-01670-x
YOU?
·
· 2025
· Open Access
·
· DOI: https://doi.org/10.1038/s41524-025-01670-x
Many engineering alloys originally designed for conventional manufacturing lack considerations for additive manufacturing (AM), presenting opportunities for novel alloy designs. Evaluating alloy printability requires extensive analysis of chemical composition and processing conditions. The complexity of experimental exploration drives the need for high-throughput computational frameworks. This study introduces a framework that integrates material properties, processing parameters, and melt pool profiles from three thermal models to assess process-induced defects, such as lack-of-fusion, balling, and keyholing. A deep learning surrogate model accelerates the printability assessment by 1000 times without losing accuracy. We validate the framework with printability maps for the equiatomic CoCrFeMnNi system and apply it to explore printable alloys in the Co-Cr-Fe-Mn-Ni high-entropy alloy space. Ensemble probabilistic printability maps further provide insights into defect likelihood and uncertainty, enhancing alloy design for AM by efficiently navigating vast design spaces.
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Metadata
- Type
- article
- Language
- en
- Landing Page
- https://doi.org/10.1038/s41524-025-01670-x
- https://www.nature.com/articles/s41524-025-01670-x.pdf
- OA Status
- gold
- Cited By
- 1
- References
- 85
- Related Works
- 10
- OpenAlex ID
- https://openalex.org/W4411230922
All OpenAlex metadata
Raw OpenAlex JSON
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https://openalex.org/W4411230922Canonical identifier for this work in OpenAlex
- DOI
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https://doi.org/10.1038/s41524-025-01670-xDigital Object Identifier
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High-throughput alloy and process design for metal additive manufacturingWork title
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articleOpenAlex work type
- Language
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enPrimary language
- Publication year
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2025Year of publication
- Publication date
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2025-06-12Full publication date if available
- Authors
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Sofia Sheikh, Brent Vela, Pejman Honarmandi, Peter Morcos, David Shoukr, Abdelrahman Mostafa Kotb, İbrahim Karaman, Alaa Elwany, Raymundo ArróyaveList of authors in order
- Landing page
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https://doi.org/10.1038/s41524-025-01670-xPublisher landing page
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https://www.nature.com/articles/s41524-025-01670-x.pdfDirect link to full text PDF
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YesWhether a free full text is available
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goldOpen access status per OpenAlex
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https://www.nature.com/articles/s41524-025-01670-x.pdfDirect OA link when available
- Concepts
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Throughput, Alloy, Process (computing), Materials science, Process engineering, Metallurgy, Computer science, Engineering, Wireless, Telecommunications, Operating systemTop concepts (fields/topics) attached by OpenAlex
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1Total citation count in OpenAlex
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2025: 1Per-year citation counts (last 5 years)
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10Other works algorithmically related by OpenAlex
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