In Situ Consolidation of Thermoplastic Prepreg by Generating Harmonic Oscillations on the Consolidation Roller Article Swipe
YOU?
·
· 2021
· Open Access
·
· DOI: https://doi.org/10.3390/jcs6010001
Automation technologies such as Automated Fiber Placement (AFP) or Automated Tape Laying (ATL) are widely used in the aerospace industry today. However, these processes can still be further improved for higher productivity. Fiber-reinforced plastics allow the production of components with extremely high specific strength and stiffness. Regarding the automated manufacturing processes, the thermoplastic tape placement offers efficiency improvements compared to the nowadays more commonly used thermoset tape placement, especially through the substitution of the expensive and time-consuming autoclave process. The consolidation of thermoplastic Prepregs is achieved with an elastic or rigid roller according to the current state of the art. The Prepregs must be consolidated precisely on the substrate or on top of each other. The most important process parameters for high-quality laminate structure with low porosity are the control of heat source, consolidation force, consolidation roll speed, and tape tension. The efficiency of the AFP process can generally be improved by increasing the speed of the consolidation roller. By increasing the speed of the consolidation roller, porosity is increased and mechanical properties of the laminate are reduced significantly due to the short contact time between consolidation roller and Prepregs. This study investigates a process that can reduce these challenges by increasing the contact time and force duration of the consolidation roller on the Prepregs. The consolidation roller in this study is additionally to be driven by the harmonic oscillations. The new method allows the consolidation roller to oscillate forward and backward during the fiber placement process. This creates another force vector in addition to the compressive force of the consolidation roller and increases the bonding strength between the layers.
Related Topics
- Type
- article
- Language
- en
- Landing Page
- https://doi.org/10.3390/jcs6010001
- https://www.mdpi.com/2504-477X/6/1/1/pdf?version=1640102085
- OA Status
- gold
- Cited By
- 3
- References
- 12
- Related Works
- 10
- OpenAlex ID
- https://openalex.org/W4200118155
Raw OpenAlex JSON
- OpenAlex ID
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https://openalex.org/W4200118155Canonical identifier for this work in OpenAlex
- DOI
-
https://doi.org/10.3390/jcs6010001Digital Object Identifier
- Title
-
In Situ Consolidation of Thermoplastic Prepreg by Generating Harmonic Oscillations on the Consolidation RollerWork title
- Type
-
articleOpenAlex work type
- Language
-
enPrimary language
- Publication year
-
2021Year of publication
- Publication date
-
2021-12-21Full publication date if available
- Authors
-
Mohammad Bahar, Marco Brysch, Michael SinapiusList of authors in order
- Landing page
-
https://doi.org/10.3390/jcs6010001Publisher landing page
- PDF URL
-
https://www.mdpi.com/2504-477X/6/1/1/pdf?version=1640102085Direct link to full text PDF
- Open access
-
YesWhether a free full text is available
- OA status
-
goldOpen access status per OpenAlex
- OA URL
-
https://www.mdpi.com/2504-477X/6/1/1/pdf?version=1640102085Direct OA link when available
- Concepts
-
Consolidation (business), Materials science, Composite material, Thermoplastic, Pressing, Mechanical engineering, Engineering, Accounting, BusinessTop concepts (fields/topics) attached by OpenAlex
- Cited by
-
3Total citation count in OpenAlex
- Citations by year (recent)
-
2024: 2, 2023: 1Per-year citation counts (last 5 years)
- References (count)
-
12Number of works referenced by this work
- Related works (count)
-
10Other works algorithmically related by OpenAlex
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| abstract_inverted_index.used | 15, 64 |
| abstract_inverted_index.with | 39, 86, 124 |
| abstract_inverted_index.(AFP) | 7 |
| abstract_inverted_index.(ATL) | 12 |
| abstract_inverted_index.Fiber | 5 |
| abstract_inverted_index.allow | 34 |
| abstract_inverted_index.fiber | 244 |
| abstract_inverted_index.force | 206, 250, 257 |
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| abstract_inverted_index.short | 182 |
| abstract_inverted_index.speed | 154, 162 |
| abstract_inverted_index.state | 96 |
| abstract_inverted_index.still | 25 |
| abstract_inverted_index.study | 191, 220 |
| abstract_inverted_index.these | 22, 198 |
| abstract_inverted_index.Laying | 11 |
| abstract_inverted_index.allows | 233 |
| abstract_inverted_index.driven | 225 |
| abstract_inverted_index.during | 242 |
| abstract_inverted_index.force, | 134 |
| abstract_inverted_index.higher | 30 |
| abstract_inverted_index.method | 232 |
| abstract_inverted_index.offers | 55 |
| abstract_inverted_index.other. | 114 |
| abstract_inverted_index.reduce | 197 |
| abstract_inverted_index.roller | 91, 187, 211, 217, 236, 261 |
| abstract_inverted_index.speed, | 137 |
| abstract_inverted_index.today. | 20 |
| abstract_inverted_index.vector | 251 |
| abstract_inverted_index.widely | 14 |
| abstract_inverted_index.another | 249 |
| abstract_inverted_index.between | 185, 267 |
| abstract_inverted_index.bonding | 265 |
| abstract_inverted_index.contact | 183, 203 |
| abstract_inverted_index.control | 129 |
| abstract_inverted_index.creates | 248 |
| abstract_inverted_index.current | 95 |
| abstract_inverted_index.elastic | 88 |
| abstract_inverted_index.forward | 239 |
| abstract_inverted_index.further | 27 |
| abstract_inverted_index.layers. | 269 |
| abstract_inverted_index.process | 118, 146, 194 |
| abstract_inverted_index.reduced | 177 |
| abstract_inverted_index.roller, | 166 |
| abstract_inverted_index.roller. | 158 |
| abstract_inverted_index.source, | 132 |
| abstract_inverted_index.through | 69 |
| abstract_inverted_index.However, | 21 |
| abstract_inverted_index.Prepregs | 83, 101 |
| abstract_inverted_index.achieved | 85 |
| abstract_inverted_index.addition | 253 |
| abstract_inverted_index.backward | 241 |
| abstract_inverted_index.commonly | 63 |
| abstract_inverted_index.compared | 58 |
| abstract_inverted_index.duration | 207 |
| abstract_inverted_index.harmonic | 228 |
| abstract_inverted_index.improved | 28, 150 |
| abstract_inverted_index.industry | 19 |
| abstract_inverted_index.laminate | 122, 175 |
| abstract_inverted_index.nowadays | 61 |
| abstract_inverted_index.plastics | 33 |
| abstract_inverted_index.porosity | 126, 167 |
| abstract_inverted_index.process. | 78, 246 |
| abstract_inverted_index.specific | 42 |
| abstract_inverted_index.strength | 43, 266 |
| abstract_inverted_index.tension. | 140 |
| abstract_inverted_index.Automated | 4, 9 |
| abstract_inverted_index.Placement | 6 |
| abstract_inverted_index.Prepregs. | 189, 214 |
| abstract_inverted_index.Regarding | 46 |
| abstract_inverted_index.according | 92 |
| abstract_inverted_index.aerospace | 18 |
| abstract_inverted_index.autoclave | 77 |
| abstract_inverted_index.automated | 48 |
| abstract_inverted_index.expensive | 74 |
| abstract_inverted_index.extremely | 40 |
| abstract_inverted_index.generally | 148 |
| abstract_inverted_index.important | 117 |
| abstract_inverted_index.increased | 169 |
| abstract_inverted_index.increases | 263 |
| abstract_inverted_index.oscillate | 238 |
| abstract_inverted_index.placement | 54, 245 |
| abstract_inverted_index.precisely | 105 |
| abstract_inverted_index.processes | 23 |
| abstract_inverted_index.structure | 123 |
| abstract_inverted_index.substrate | 108 |
| abstract_inverted_index.thermoset | 65 |
| abstract_inverted_index.Automation | 0 |
| abstract_inverted_index.challenges | 199 |
| abstract_inverted_index.components | 38 |
| abstract_inverted_index.efficiency | 56, 142 |
| abstract_inverted_index.especially | 68 |
| abstract_inverted_index.increasing | 152, 160, 201 |
| abstract_inverted_index.mechanical | 171 |
| abstract_inverted_index.parameters | 119 |
| abstract_inverted_index.placement, | 67 |
| abstract_inverted_index.processes, | 50 |
| abstract_inverted_index.production | 36 |
| abstract_inverted_index.properties | 172 |
| abstract_inverted_index.stiffness. | 45 |
| abstract_inverted_index.compressive | 256 |
| abstract_inverted_index.additionally | 222 |
| abstract_inverted_index.consolidated | 104 |
| abstract_inverted_index.high-quality | 121 |
| abstract_inverted_index.improvements | 57 |
| abstract_inverted_index.investigates | 192 |
| abstract_inverted_index.substitution | 71 |
| abstract_inverted_index.technologies | 1 |
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| abstract_inverted_index.manufacturing | 49 |
| abstract_inverted_index.oscillations. | 229 |
| abstract_inverted_index.productivity. | 31 |
| abstract_inverted_index.significantly | 178 |
| abstract_inverted_index.thermoplastic | 52, 82 |
| abstract_inverted_index.time-consuming | 76 |
| abstract_inverted_index.Fiber-reinforced | 32 |
| cited_by_percentile_year.max | 96 |
| cited_by_percentile_year.min | 89 |
| corresponding_author_ids | https://openalex.org/A5073228600 |
| countries_distinct_count | 1 |
| institutions_distinct_count | 3 |
| corresponding_institution_ids | https://openalex.org/I94509681 |
| sustainable_development_goals[0].id | https://metadata.un.org/sdg/9 |
| sustainable_development_goals[0].score | 0.4399999976158142 |
| sustainable_development_goals[0].display_name | Industry, innovation and infrastructure |
| citation_normalized_percentile.value | 0.58765793 |
| citation_normalized_percentile.is_in_top_1_percent | False |
| citation_normalized_percentile.is_in_top_10_percent | False |