Integrated System Development and Experimental Validation of a Hot-Line Tapping Robot for Distribution Line Article Swipe

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Yue Wan , De Zeng , Jane You , Shiqiang Zou ·

YOU? · · 2025 · Open Access · · DOI: https://doi.org/10.3233/atde251014

To address challenges in distribution network hot-line tapping operations—including topographic constraints, low manual operation accuracy, and high costs of automated equipment—this paper presents a self-lifting hot-line tapping robot. Featuring modular design, its mechanical structure integrates a main platform, wire-stripping mechanism, lead-pulling mechanism, and tapping mechanism. The system utilizes equipotential circuit detection signals for micron-level cutting depth control, while a coordinated lead-pulling/tapping mechanism accomplishes lead-wire lifting, sub-millimeter alignment of parallel groove clamps, and automatic fastening. A tripartite control system—comprising host controller, slave controller, and ground remote terminal—enables remote operation via dual-frequency redundant communication (900MHz + 5.8GHz). Experimental validation confirms 30% labor cost reduction and 40% operational cost savings versus manual methods, with full topographic adaptability and enhanced operational safety/efficiency.

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Type: book-chapter
Language: en
Landing Page: https://doi.org/10.3233/atde251014
OA Status: diamond
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OpenAlex ID: https://openalex.org/W4415151956

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DOI: https://doi.org/10.3233/atde251014

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Title: Integrated System Development and Experimental Validation of a Hot-Line Tapping Robot for Distribution Line

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Type: book-chapter

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Language: en

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Publication year: 2025

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Publication date: 2025-10-10

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Authors: Yue Wan, De Zeng, Jane You, Shiqiang Zou

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Landing page: https://doi.org/10.3233/atde251014

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Cited by: 0

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