Investigation of local tribological conditions in the secondary shear zone for dry and wet machining using a microscale simulation model Article Swipe
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· 2025
· Open Access
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· DOI: https://doi.org/10.1007/s10010-025-00898-9
This study presents a microscale tribological simulation model to investigate local friction conditions in the secondary shear zone during both dry and wet machining. The precise characterization of tool-chip interactions, particularly the influence of plastic deformation and metalworking fluids on friction, remains a challenge in machining research. To address this, a combined experimental and numerical approach was employed. Chip root surfaces were analyzed using laser scanning microscopy, while friction tests quantified the coefficient of friction of thermally formed reaction layers. The results show that these layer drastically influence the frictional behavior. The simulation model was developed in two stages. First, a solid contact model based on the Johnson-Cook plasticity model was used to represent plastic deformation under dry conditions. It was found that the coefficient of friction decreases with increasing contact pressure and temperature. Second, a coupled simulation approach was introduced to investigate the influence of metalworking fluids, demonstrating a transition from dry conditions to mixed lubrication at lower pressures. Below a pressure of 200 MPa, friction was substantially reduced, whereas above 600 MPa, the lubricant film failed, resulting in dry contact conditions. These findings emphasize the importance of considering both mechanical and thermal interactions when modeling friction in metal cutting. The simulation framework provides a basis for future research on thermal integration and multi-scale simulation of chip formation.
Related Topics
- Type
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- https://doi.org/10.1007/s10010-025-00898-9
- OA Status
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Raw OpenAlex JSON
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https://openalex.org/W4414211750Canonical identifier for this work in OpenAlex
- DOI
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https://doi.org/10.1007/s10010-025-00898-9Digital Object Identifier
- Title
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Investigation of local tribological conditions in the secondary shear zone for dry and wet machining using a microscale simulation modelWork title
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articleOpenAlex work type
- Language
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enPrimary language
- Publication year
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2025Year of publication
- Publication date
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2025-09-09Full publication date if available
- Authors
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M.H. Kim, Yuxin Xie, Jan Schenzel, Josephine Kelley, Volker Schneider, Simon Dechant, Benjamin Bergmann, Berend Denkena, Gerhard Poll, Florian PapeList of authors in order
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https://doi.org/10.1007/s10010-025-00898-9Publisher landing page
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YesWhether a free full text is available
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hybridOpen access status per OpenAlex
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0Total citation count in OpenAlex
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43Number of works referenced by this work
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| cited_by_percentile_year | |
| corresponding_author_ids | https://openalex.org/A5109125762 |
| countries_distinct_count | 1 |
| institutions_distinct_count | 10 |
| corresponding_institution_ids | https://openalex.org/I114112103 |
| citation_normalized_percentile.value | 0.48949497 |
| citation_normalized_percentile.is_in_top_1_percent | False |
| citation_normalized_percentile.is_in_top_10_percent | False |