Multi-scale characterization of the effect of point angle on material damage during drilling of UD-CFRP Article Swipe
Qi An
,
Jingjie Zhang
,
Guangchun Xiao
,
Chonghai Xu
,
Mingdong Yi
,
Zhaoqiang Chen
,
Guangchen Li
,
Chenghang Zheng
·
YOU?
·
· 2025
· Open Access
·
· DOI: https://doi.org/10.21203/rs.3.rs-6223851/v1
YOU?
·
· 2025
· Open Access
·
· DOI: https://doi.org/10.21203/rs.3.rs-6223851/v1
This study investigates the effect of tool point angle on cutting efficiency during the drilling of carbon fiber-reinforced plastic (CFRP). A fully three-dimensional finite element model of CFRP drilling (including both macro and micro models) was established and validated using experimental data. The macroscopic analysis simulated the drilling process under different tool point angles (90°, 118°, 140°). The results indicate that the tool point angle significantly influences cutting force levels. Tools with smaller point angles exhibited lower cutting forces due to their efficient cutting geometry, whereas tools with larger point angles resulted in higher peak cutting forces due to the increased contact area. The study also evaluated the impact of tool point angle on delamination damage. Tools with smaller point angles were more effective in cutting fibers and breaking the resin matrix, whereas tools with larger point angles were more prone to causing peel-up and push-out delamination, potentially compromising material integrity. The microscopic-level simulations focused on the influence of different tool rake angles (45° and 59°) on fiber fracture and matrix tearing mechanisms. Overall, the findings suggest that selecting an appropriate tool point angle is crucial for optimizing cutting efficiency and minimizing CFRP drilling damage. Tools with smaller point angles are recommended for their lower cutting forces and reduced delamination, whereas larger point angles should be used cautiously to maintain material integrity and surface quality. This study provides valuable insights for optimizing CFRP drilling processes and improving machining performance.
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Metadata
- Type
- preprint
- Language
- en
- Landing Page
- https://doi.org/10.21203/rs.3.rs-6223851/v1
- https://www.researchsquare.com/article/rs-6223851/latest.pdf
- OA Status
- gold
- References
- 37
- Related Works
- 10
- OpenAlex ID
- https://openalex.org/W4408954396
All OpenAlex metadata
Raw OpenAlex JSON
- OpenAlex ID
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https://openalex.org/W4408954396Canonical identifier for this work in OpenAlex
- DOI
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https://doi.org/10.21203/rs.3.rs-6223851/v1Digital Object Identifier
- Title
-
Multi-scale characterization of the effect of point angle on material damage during drilling of UD-CFRPWork title
- Type
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preprintOpenAlex work type
- Language
-
enPrimary language
- Publication year
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2025Year of publication
- Publication date
-
2025-03-28Full publication date if available
- Authors
-
Qi An, Jingjie Zhang, Guangchun Xiao, Chonghai Xu, Mingdong Yi, Zhaoqiang Chen, Guangchen Li, Chenghang ZhengList of authors in order
- Landing page
-
https://doi.org/10.21203/rs.3.rs-6223851/v1Publisher landing page
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https://www.researchsquare.com/article/rs-6223851/latest.pdfDirect link to full text PDF
- Open access
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YesWhether a free full text is available
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-
goldOpen access status per OpenAlex
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https://www.researchsquare.com/article/rs-6223851/latest.pdfDirect OA link when available
- Concepts
-
Characterization (materials science), Scale (ratio), Drilling, Point (geometry), Materials science, Structural engineering, Engineering, Nanotechnology, Geometry, Mathematics, Metallurgy, Cartography, GeographyTop concepts (fields/topics) attached by OpenAlex
- Cited by
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0Total citation count in OpenAlex
- References (count)
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37Number of works referenced by this work
- Related works (count)
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10Other works algorithmically related by OpenAlex
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| abstract_inverted_index.breaking | 129 |
| abstract_inverted_index.drilling | 15, 29, 48, 194, 234 |
| abstract_inverted_index.findings | 176 |
| abstract_inverted_index.fracture | 169 |
| abstract_inverted_index.indicate | 60 |
| abstract_inverted_index.insights | 230 |
| abstract_inverted_index.maintain | 220 |
| abstract_inverted_index.material | 150, 221 |
| abstract_inverted_index.provides | 228 |
| abstract_inverted_index.push-out | 146 |
| abstract_inverted_index.quality. | 225 |
| abstract_inverted_index.resulted | 92 |
| abstract_inverted_index.valuable | 229 |
| abstract_inverted_index.different | 51, 160 |
| abstract_inverted_index.effective | 124 |
| abstract_inverted_index.efficient | 83 |
| abstract_inverted_index.evaluated | 107 |
| abstract_inverted_index.exhibited | 76 |
| abstract_inverted_index.geometry, | 85 |
| abstract_inverted_index.improving | 237 |
| abstract_inverted_index.increased | 101 |
| abstract_inverted_index.influence | 158 |
| abstract_inverted_index.integrity | 222 |
| abstract_inverted_index.machining | 238 |
| abstract_inverted_index.processes | 235 |
| abstract_inverted_index.selecting | 179 |
| abstract_inverted_index.simulated | 46 |
| abstract_inverted_index.validated | 39 |
| abstract_inverted_index.(including | 30 |
| abstract_inverted_index.cautiously | 218 |
| abstract_inverted_index.efficiency | 12, 190 |
| abstract_inverted_index.influences | 67 |
| abstract_inverted_index.integrity. | 151 |
| abstract_inverted_index.minimizing | 192 |
| abstract_inverted_index.optimizing | 188, 232 |
| abstract_inverted_index.appropriate | 181 |
| abstract_inverted_index.established | 37 |
| abstract_inverted_index.macroscopic | 44 |
| abstract_inverted_index.mechanisms. | 173 |
| abstract_inverted_index.potentially | 148 |
| abstract_inverted_index.recommended | 202 |
| abstract_inverted_index.simulations | 154 |
| abstract_inverted_index.compromising | 149 |
| abstract_inverted_index.delamination | 115 |
| abstract_inverted_index.experimental | 41 |
| abstract_inverted_index.investigates | 3 |
| abstract_inverted_index.performance. | 239 |
| abstract_inverted_index.delamination, | 147, 210 |
| abstract_inverted_index.significantly | 66 |
| abstract_inverted_index.fiber-reinforced | 18 |
| abstract_inverted_index.microscopic-level | 153 |
| abstract_inverted_index.three-dimensional | 23 |
| abstract_inverted_index.<title>Abstract</title> | 0 |
| cited_by_percentile_year | |
| countries_distinct_count | 1 |
| institutions_distinct_count | 8 |
| citation_normalized_percentile.value | 0.10949148 |
| citation_normalized_percentile.is_in_top_1_percent | False |
| citation_normalized_percentile.is_in_top_10_percent | False |