Optimizing Selective Laser Melting of Inconel 625 Superalloy through Statistical Analysis of Surface and Volumetric Defects Article Swipe
A. Shahrjerdi
,
Mojtaba Karamimoghadam
,
Reza Shahrjerdi
,
Giuseppe Casalino
,
Mahdi Bodaghi
·
YOU?
·
· 2024
· Open Access
·
· DOI: https://doi.org/10.3390/designs8050087
YOU?
·
· 2024
· Open Access
·
· DOI: https://doi.org/10.3390/designs8050087
This article delves into optimizing and modeling the input parameters for the selective laser melting (SLM) process on Inconel 625. The primary aim is to investigate the microstructure within the interlayer regions post-process optimization. For this study, 100 layers with a thickness of 40 µm each were produced. Utilizing the design of experiments (DOE) methodology and employing the Response Surface Method (RSM), the SLM process was optimized. Input parameters such as laser power (LP) and hatch distance (HD) were considered, while changes in microhardness and roughness, Ra, were taken as the responses. Sample microstructure and surface alterations were assessed via scanning electron microscopy (SEM) analysis to ascertain how many defects and properties of Inconel 625 can be controlled using DOE. Porosity and lack of fusion, which were due to rapid post-powder melting solidification, prompted detailed analysis of the flaws both on the surfaces of and in terms of the internal aspects of the samples. An understanding of the formation of these imperfections can help refine the process for enhanced integrity and performance of Inconel 625 printed material. Even slight directional changes in the columnar dendrite structures are discernible within the layers. The microstructural characteristics observed in these samples are directly related to the parameters of the SLM process. In this study, the bulk samples achieved a microhardness of 452 HV, with the minimum surface roughness recorded at 9.9 µm. The objective of this research was to use the Response Surface Method (RSM) to optimize the parameters to result in the minimum surface roughness and maximum microhardness of the samples.
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- Type
- article
- Language
- en
- Landing Page
- https://doi.org/10.3390/designs8050087
- https://www.mdpi.com/2411-9660/8/5/87/pdf?version=1724892614
- OA Status
- gold
- References
- 49
- Related Works
- 10
- OpenAlex ID
- https://openalex.org/W4401953013
All OpenAlex metadata
Raw OpenAlex JSON
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https://openalex.org/W4401953013Canonical identifier for this work in OpenAlex
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https://doi.org/10.3390/designs8050087Digital Object Identifier
- Title
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Optimizing Selective Laser Melting of Inconel 625 Superalloy through Statistical Analysis of Surface and Volumetric DefectsWork title
- Type
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articleOpenAlex work type
- Language
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enPrimary language
- Publication year
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2024Year of publication
- Publication date
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2024-08-28Full publication date if available
- Authors
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A. Shahrjerdi, Mojtaba Karamimoghadam, Reza Shahrjerdi, Giuseppe Casalino, Mahdi BodaghiList of authors in order
- Landing page
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https://doi.org/10.3390/designs8050087Publisher landing page
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https://www.mdpi.com/2411-9660/8/5/87/pdf?version=1724892614Direct link to full text PDF
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goldOpen access status per OpenAlex
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https://www.mdpi.com/2411-9660/8/5/87/pdf?version=1724892614Direct OA link when available
- Concepts
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Superalloy, Inconel 625, Materials science, Inconel, Selective laser melting, Metallurgy, Laser, Microstructure, Optics, Alloy, PhysicsTop concepts (fields/topics) attached by OpenAlex
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0Total citation count in OpenAlex
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49Number of works referenced by this work
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10Other works algorithmically related by OpenAlex
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