Overcoming Throughput Limitations of Laser Systems in Solar Cell Manufacturing via On‐The‐Fly Processing Using Polygon Scanners Article Swipe
YOU?
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· 2023
· Open Access
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· DOI: https://doi.org/10.1002/ente.202300445
In this paper, a high‐throughput on‐the‐fly laser processing system for the manufacture of silicon solar cells is proposed. Industrial laser processing machines are systematically limited in a trade‐off between throughput and focal spot size. Additionally, today's laser power and repetition rates cannot be fully utilized because of limited galvanometer scan speeds. This work aims to overcome this using a polygon scanner in an on‐the‐fly laser processing operation. Unlike conventional approaches, this setup does not use high‐precision positioning systems, but reduces wafer transport to a simple conveyor belt to optimize system cost, space, integrability, and cycle rate. The concept is implemented in a demonstrator setup. Applying a laser contact opening process, a throughput of 10 000 wafers per hour is demonstrated. A potential throughput of 13400 wafers per hour is calculated, considering the utilization of more powerful lasers. Inaccuracies due to the unevenness of the surface as well as transport speed oscillations are analyzed and shown not to have an impact on the efficiency of the cells processed with this setup. The throughput is increased five times compared to the theoretical upper‐throughput limitation for the same structure processed by a galvanometer‐driven laser system.
Related Topics
- Type
- article
- Language
- en
- Landing Page
- https://doi.org/10.1002/ente.202300445
- https://onlinelibrary.wiley.com/doi/pdfdirect/10.1002/ente.202300445
- OA Status
- hybrid
- Cited By
- 6
- References
- 26
- Related Works
- 10
- OpenAlex ID
- https://openalex.org/W4384665779
Raw OpenAlex JSON
- OpenAlex ID
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https://openalex.org/W4384665779Canonical identifier for this work in OpenAlex
- DOI
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https://doi.org/10.1002/ente.202300445Digital Object Identifier
- Title
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Overcoming Throughput Limitations of Laser Systems in Solar Cell Manufacturing via On‐The‐Fly Processing Using Polygon ScannersWork title
- Type
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articleOpenAlex work type
- Language
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enPrimary language
- Publication year
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2023Year of publication
- Publication date
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2023-07-18Full publication date if available
- Authors
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G. Hoppe, Eduardo Alvarez-Brito, Gernot Emanuel, Jan Nekarda, Moritz Diehl, R. Preu, Fabian MeyerList of authors in order
- Landing page
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https://doi.org/10.1002/ente.202300445Publisher landing page
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https://onlinelibrary.wiley.com/doi/pdfdirect/10.1002/ente.202300445Direct link to full text PDF
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YesWhether a free full text is available
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hybridOpen access status per OpenAlex
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https://onlinelibrary.wiley.com/doi/pdfdirect/10.1002/ente.202300445Direct OA link when available
- Concepts
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Throughput, Galvanometer, Wafer, Laser, Computer science, Laser scanning, Scanner, Laser power scaling, Computer hardware, Optics, Electronic engineering, Materials science, Engineering, Optoelectronics, Artificial intelligence, Physics, Telecommunications, WirelessTop concepts (fields/topics) attached by OpenAlex
- Cited by
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6Total citation count in OpenAlex
- Citations by year (recent)
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2025: 3, 2024: 3Per-year citation counts (last 5 years)
- References (count)
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26Number of works referenced by this work
- Related works (count)
-
10Other works algorithmically related by OpenAlex
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