Research on the Equivalent Plane Machining with Fix-length Compensation Method in Micro-EDM Article Swipe
Jingyu Pei
,
Zhaowei Zhou
,
Lenan Zhang
,
Xiaoshun Zhuang
,
Shukun Wu
,
Yietian Zhu
,
Jun Qian
·
YOU?
·
· 2016
· Open Access
·
· DOI: https://doi.org/10.1016/j.procir.2016.02.295
YOU?
·
· 2016
· Open Access
·
· DOI: https://doi.org/10.1016/j.procir.2016.02.295
Micro-EDM milling is an effective machining process for three-dimension (3D) micro-cavity of high hardness materials. Because of the sharp wear of the electrode, fix-length compensation method is proposed, thus results in a cone-shaped electrode. This compensation method can produce a slot with stable depth and conic cross-section. Because of layer by layer strategy in micro structure machining, the challenge for fix-length compensation method is to keep the whole process repeating continuously. This paper gives a double layers’ machining strategy in order to maintain the repeated machining for layer units. A concept of equivalent plane is proposed in order to construct a curved surface that can use fix-length compensation method. Then a simplified triangle model is presented in order to get corresponding algorithm for the compensation length of the second slot. Experiment results showed that the error of the compensation length was within 2 μm. A simulation about the influence of the curved surface's fluctuation on the profile of the machined slot bottom of next layer was performed with Matlab. Simulation results showed that the influence was limited. An experiment of two layers’ machining with proposed strategy and algorithm was conducted. The evenness of the machined surface with depth of 66 μm was within 4 μm. Therefore, fix-length compensation method can be used to machining 3D cavity.
Related Topics
Concepts
Machining
Compensation (psychology)
Plane (geometry)
Mechanical engineering
Process (computing)
Conic section
Electrical discharge machining
Materials science
Layer (electronics)
Geometry
Engineering drawing
Computer science
Engineering
Composite material
Mathematics
Psychology
Psychoanalysis
Operating system
Metadata
- Type
- article
- Language
- en
- Landing Page
- https://doi.org/10.1016/j.procir.2016.02.295
- OA Status
- diamond
- Cited By
- 7
- References
- 6
- Related Works
- 10
- OpenAlex ID
- https://openalex.org/W2332762755
All OpenAlex metadata
Raw OpenAlex JSON
- OpenAlex ID
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https://openalex.org/W2332762755Canonical identifier for this work in OpenAlex
- DOI
-
https://doi.org/10.1016/j.procir.2016.02.295Digital Object Identifier
- Title
-
Research on the Equivalent Plane Machining with Fix-length Compensation Method in Micro-EDMWork title
- Type
-
articleOpenAlex work type
- Language
-
enPrimary language
- Publication year
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2016Year of publication
- Publication date
-
2016-01-01Full publication date if available
- Authors
-
Jingyu Pei, Zhaowei Zhou, Lenan Zhang, Xiaoshun Zhuang, Shukun Wu, Yietian Zhu, Jun QianList of authors in order
- Landing page
-
https://doi.org/10.1016/j.procir.2016.02.295Publisher landing page
- Open access
-
YesWhether a free full text is available
- OA status
-
diamondOpen access status per OpenAlex
- OA URL
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https://doi.org/10.1016/j.procir.2016.02.295Direct OA link when available
- Concepts
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Machining, Compensation (psychology), Plane (geometry), Mechanical engineering, Process (computing), Conic section, Electrical discharge machining, Materials science, Layer (electronics), Geometry, Engineering drawing, Computer science, Engineering, Composite material, Mathematics, Psychology, Psychoanalysis, Operating systemTop concepts (fields/topics) attached by OpenAlex
- Cited by
-
7Total citation count in OpenAlex
- Citations by year (recent)
-
2024: 1, 2023: 1, 2020: 1, 2018: 3, 2017: 1Per-year citation counts (last 5 years)
- References (count)
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6Number of works referenced by this work
- Related works (count)
-
10Other works algorithmically related by OpenAlex
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