Trajectory control strategy for multi-tool synchronous electrochemical machining of blisk channels Article Swipe
Shuanglu Duan
,
Jia Liu
,
Bo Tang
,
Xiandai Zhan
,
Di Zhu
·
YOU?
·
· 2024
· Open Access
·
· DOI: https://doi.org/10.1016/j.cja.2024.07.033
YOU?
·
· 2024
· Open Access
·
· DOI: https://doi.org/10.1016/j.cja.2024.07.033
The blisk is a core component of an aero-engine, and electrochemical machining (ECM) is the primary method for its manufacture. Among several ECM methods for blisks, multi-tool synchronous machining is the most efficient and advantageous for machining channels. The allowance distribution of the blank after blisk channel machining directly influences the blade profile accuracy. This paper proposes a trajectory control strategy to homogenize the allowance distribution of the blisk channel in multi-tool ECM. The strategy includes the design of the three-dimensional space motion of the tool and blisk, as well as the regulated feed speed. The structural characteristics of the blisk channel and the principle of ECM allow for designing and optimizing the multi-dimensional trajectory. The electric field simulations elucidate the influence law of the three-axis feed speed on the side gap. An algorithm is adopted to iteratively optimize the speeds for different positions to realize multi-dimensional motion control and allowance homogenization. The proposed trajectory control strategy is applied to ECM experiments for the blisk channel. Compared with the constant feed speed mode, the regulated speed strategy reduces the maximum allowance difference between the convex (CV) profiles by 36.18% and that between the concave (CC) profiles by 37.73%. Subsequently, the one-time ECM of eight blisk channels was successfully realized. The average time for a single channel was 12.5 min, significantly improving the machining efficiency. In conclusion, the proposed method is effective and can be extended for synchronously machining various blisk types with twisted channels.
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Metadata
- Type
- article
- Language
- en
- Landing Page
- https://doi.org/10.1016/j.cja.2024.07.033
- OA Status
- hybrid
- Cited By
- 9
- References
- 37
- Related Works
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- OpenAlex ID
- https://openalex.org/W4401262046
All OpenAlex metadata
Raw OpenAlex JSON
- OpenAlex ID
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https://openalex.org/W4401262046Canonical identifier for this work in OpenAlex
- DOI
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https://doi.org/10.1016/j.cja.2024.07.033Digital Object Identifier
- Title
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Trajectory control strategy for multi-tool synchronous electrochemical machining of blisk channelsWork title
- Type
-
articleOpenAlex work type
- Language
-
enPrimary language
- Publication year
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2024Year of publication
- Publication date
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2024-08-02Full publication date if available
- Authors
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Shuanglu Duan, Jia Liu, Bo Tang, Xiandai Zhan, Di ZhuList of authors in order
- Landing page
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https://doi.org/10.1016/j.cja.2024.07.033Publisher landing page
- Open access
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YesWhether a free full text is available
- OA status
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hybridOpen access status per OpenAlex
- OA URL
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https://doi.org/10.1016/j.cja.2024.07.033Direct OA link when available
- Concepts
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Allowance (engineering), Machining, Electrochemical machining, Trajectory, Control theory (sociology), Computer science, Mechanical engineering, Engineering, Control (management), Artificial intelligence, Physics, Electrode, Quantum mechanics, Electrolyte, AstronomyTop concepts (fields/topics) attached by OpenAlex
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9Total citation count in OpenAlex
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2025: 8, 2024: 1Per-year citation counts (last 5 years)
- References (count)
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37Number of works referenced by this work
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10Other works algorithmically related by OpenAlex
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| primary_location.raw_source_name | Chinese Journal of Aeronautics |
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| publication_date | 2024-08-02 |
| publication_year | 2024 |
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