Die casting
View article: MASTER 360 - Konzept für eine automatisierte Flugführung im ersten und letzten Flugsegment von Hubschraubern
MASTER 360 - Konzept für eine automatisierte Flugführung im ersten und letzten Flugsegment von Hubschraubern Open
Airbus Helicopters konzentrierte sich im Rahmen des Projekts auf die Automatisierung des Starts und der Landung (ATOL) eines Hubschraubers. Dies umfasste die Automatisierung des ersten und letzten Flugsegments, die üblicherweise nach Sicht…
View article: Root-Cause Analysis of a Failed LPBF Conformal Cooling Insert for Die Casting
Root-Cause Analysis of a Failed LPBF Conformal Cooling Insert for Die Casting Open
This study investigates the failure of a 1.2709 (18Ni300) maraging steel insert used in high-pressure die-casting applications. The insert was manufactured by laser powder bed fusion technology. The component, featuring conformal cooling c…
View article: A validated framework for the development of low-cost aluminum dies through rapid investment casting
A validated framework for the development of low-cost aluminum dies through rapid investment casting Open
View article: Microstructural and Mechanical Evaluation of Rapidly Solidified Mg–Zn–Ca–Mn and Mg–Zn–Ca–Zr Melt‐Spun Alloys
Microstructural and Mechanical Evaluation of Rapidly Solidified Mg–Zn–Ca–Mn and Mg–Zn–Ca–Zr Melt‐Spun Alloys Open
This work presents the preparation of Mg–2.0Zn–0.5Ca–0.4Mn (CZM) and Mg–1.8Zn–0.3Ca–0.2Zr (CZZ) alloys using typical casting or melt‐spinning, and each followed by hot extrusion. The as‐cast CZM and CZZ alloys comprise well‐formed α‐Mg gra…
View article: FEM based design of the die cavity to improve the quality of cast parts manufactured via high pressure die casting
FEM based design of the die cavity to improve the quality of cast parts manufactured via high pressure die casting Open
The High Pressure Die Casting (HPDC) represents a viable manufacturing process to achieve a high complexity of the final part while keeping the cycle time sufficiently short. The process design is not trivial and the identification of the …
View article: Industry Outlook: Aluminium Die Casting Market
Industry Outlook: Aluminium Die Casting Market Open
The global Aluminium Die Casting Market, valued at USD 86.09 billion in 2024, is projected to reach USD 91.90 billion by 2025 and USD 127.40 billion by 2030, growing at a CAGR of 6.75% from 2025 to 2030. This growth is primarily driven by …
View article: Industry Outlook: Aluminium Die Casting Market
Industry Outlook: Aluminium Die Casting Market Open
The global Aluminium Die Casting Market, valued at USD 86.09 billion in 2024, is projected to reach USD 91.90 billion by 2025 and USD 127.40 billion by 2030, growing at a CAGR of 6.75% from 2025 to 2030. This growth is primarily driven by …
View article: The global Aluminium Die Casting Market
The global Aluminium Die Casting Market Open
The global Aluminium Die Casting Market, valued at $86.09B in 2024, is projected to reach $127.40B by 2030 (CAGR 6.75%), driven by the automotive industry's demand for lightweight, fuel-efficient, and EV components. Growth is also supporte…
View article: The global Aluminium Die Casting Market
The global Aluminium Die Casting Market Open
The global Aluminium Die Casting Market, valued at $86.09B in 2024, is projected to reach $127.40B by 2030 (CAGR 6.75%), driven by the automotive industry's demand for lightweight, fuel-efficient, and EV components. Growth is also supporte…
View article: Effect Of Zinc Addition on The Microstructure and Mechanical Properties of AA6063 Aluminium Alloy
Effect Of Zinc Addition on The Microstructure and Mechanical Properties of AA6063 Aluminium Alloy Open
This research work entails addition of Zinc metal to the 6063 aluminium alloy series. The Zinc addition ranged from a percentage of 1% - 5% at an interval of 0.5%. Charge calculations were made and the aluminium alloy and Zinc were melted …
View article: Effect Of Zinc Addition on The Microstructure and Mechanical Properties of AA6063 Aluminium Alloy
Effect Of Zinc Addition on The Microstructure and Mechanical Properties of AA6063 Aluminium Alloy Open
This research work entails addition of Zinc metal to the 6063 aluminium alloy series. The Zinc addition ranged from a percentage of 1% - 5% at an interval of 0.5%. Charge calculations were made and the aluminium alloy and Zinc were melted …
View article: Effects of Cooling Rate and Solid Fraction on α-Al Phase Evolution in Rheo-Die Casting: Phase-Field Simulation and Experimental Investigation
Effects of Cooling Rate and Solid Fraction on α-Al Phase Evolution in Rheo-Die Casting: Phase-Field Simulation and Experimental Investigation Open
This study aims to bridge the critical knowledge gap in understanding the dynamic microstructural evolution during high-solid-fraction semi-solid rheo-die casting process, including slurry preparation (0.1–0.3 K/s) and rheo-die casting (10…
View article: Microstructure and mechanical properties of Al–7Si–4Cu–1Ni aluminum alloys with Mn and Mg additions produced by gravity casting and squeeze casting
Microstructure and mechanical properties of Al–7Si–4Cu–1Ni aluminum alloys with Mn and Mg additions produced by gravity casting and squeeze casting Open
View article: Life Cycle Assessment and Activity-Based Costing for Low-Cost Aluminum die manufacturing: A comparative study of machining process, conventional and rapid investment casting
Life Cycle Assessment and Activity-Based Costing for Low-Cost Aluminum die manufacturing: A comparative study of machining process, conventional and rapid investment casting Open
Aluminum die manufacturing plays a critical role in various industrial applications, but traditional production methods such as machining process (MP) and conventional investment casting (CIC) are often associated with high energy consumpt…
View article: Corrosion Characteristics of Aged CuCrZr Alloys Manufactured by Gravity Die Casting in a Chloride Salt Bath Environment
Corrosion Characteristics of Aged CuCrZr Alloys Manufactured by Gravity Die Casting in a Chloride Salt Bath Environment Open
The corrosion characteristics of CuZrCr (CZC) alloys produced by gravity die casting and aged at 500 °C for varying durations (0, 0.5, 1.0, and 1.5 h) were investigated in a chloride salt bath environment. Corrosion behavior was assessed i…
View article: Die-Casting Conditions for Pure Aluminum Heat Sink with Thin Fins
Die-Casting Conditions for Pure Aluminum Heat Sink with Thin Fins Open
Heat sinks with thin and tall fins made from pure aluminum using die casting are in demand due to the higher thermal conductivity of pure aluminum compared to aluminum alloys. However, die casting of thin and tall fins using pure aluminum …
View article: Prediction of alloying element effects on the mechanical behavior of high-pressure die-cast Mg-based alloys
Prediction of alloying element effects on the mechanical behavior of high-pressure die-cast Mg-based alloys Open
Achieving optimal mechanical performance in high-pressure die-cast (HPDC) Mg-based alloys through experimental methods is both costly and time-intensive due to significant variations in composition. This study leverages machine learning (M…
View article: Evaluation of the Effect of Nano Al₂O₃ Additive on Al-Si-Cu Alloys Performance Produced by Squeeze Casting and High Pressure Die Castings: Experimentation and Mathematical Modeling
Evaluation of the Effect of Nano Al₂O₃ Additive on Al-Si-Cu Alloys Performance Produced by Squeeze Casting and High Pressure Die Castings: Experimentation and Mathematical Modeling Open
View article: Data-Driven Early Quality Prediction in High Pressure Die Casting
Data-Driven Early Quality Prediction in High Pressure Die Casting Open
High pressure die casting (HPDC) is a complex manufacturing process often followed by several additional processing steps. Detecting faulty cast parts immediately after extraction from the die allows for the elimination of subsequent, reso…
View article: Enhancing Aluminum Alloy Properties Through Low Pressure Forging: A Comprehensive Study on Heat Treatments
Enhancing Aluminum Alloy Properties Through Low Pressure Forging: A Comprehensive Study on Heat Treatments Open
The weight reduction is a key objective in modern engineering, particularly in the automotive industry, to enhance vehicle performance and reduce the carbon footprint. In this context aluminum alloys are widely used in structural automotiv…
View article: Scratch Test Studies on the Connection of Al2O3+40%TiO2 Coating with AZ91 Alloy Casting
Scratch Test Studies on the Connection of Al2O3+40%TiO2 Coating with AZ91 Alloy Casting Open
The paper presents the results of scratch tests on the connection of the Al2O3+40%TiO2 coating with the AZ91 alloy casting. The Al2O3+40%TiO2 coating was applied to the AZ91 alloy casting using the APS (Atmospheric Plasma Spraying) method.…
View article: Controlling externally solidified crystals and porosity for enhancing mechanical properties of a die-casting aluminum-silicon alloy
Controlling externally solidified crystals and porosity for enhancing mechanical properties of a die-casting aluminum-silicon alloy Open
View article: Effect of Heat Treatment Conditions on Mechanical Properties of Die-Casting Al–Si–Cu–xLa Alloys
Effect of Heat Treatment Conditions on Mechanical Properties of Die-Casting Al–Si–Cu–xLa Alloys Open
In this study, lanthanum (La), a rare earth element, was added at concentrations of 0.25 wt.%, 0.5 wt.%, and 0.75 wt.% to an Al–10%Si–2%Cu-based alloy prepared by die casting. The effects of solution and aging heat treatment conditions on …
View article: Age hardening and ex-situ EBSD analysis of high vacuum die casting Mg–4Al-4RE-0.3Mn alloy
Age hardening and ex-situ EBSD analysis of high vacuum die casting Mg–4Al-4RE-0.3Mn alloy Open
View article: Effects of Al–Nb–B grain refiner on the microstructure and cast fluidity of die-casting ADC12 alloy
Effects of Al–Nb–B grain refiner on the microstructure and cast fluidity of die-casting ADC12 alloy Open
View article: Evaluating The Reliability and Availability of A High-Pressure Die Casting System Featuring Two Units and Cold Standby Redundancy
Evaluating The Reliability and Availability of A High-Pressure Die Casting System Featuring Two Units and Cold Standby Redundancy Open
This study presents a behavioral and availability analysis of a high-pressure die casting plant modelled as a two-unit system with cold standby redundancy. By investigating the effects of varying repair rates (α) on system availability, …
View article: Influence of die-casting process parameters on porosity defects and mechanical properties
Influence of die-casting process parameters on porosity defects and mechanical properties Open
This study investigates a novel heat-treatment-free aluminum alloy (Al-8.5Si-0.6Mn-0.25Mg) using vacuum die-casting to prepare samples. Utilizing industrial CT technology for precise characterization, the effects of process parameters (pou…
View article: Influence of mould filling and microstructure on electrical conductivity in aluminium high pressure die casting parts
Influence of mould filling and microstructure on electrical conductivity in aluminium high pressure die casting parts Open
Aluminium high pressure die casting (HPDC) parts are widely used as structural components and housings in the mobility sector. The components possess a favourable density to strength ratio and an excellent castability in HPDC process. The …
View article: A Comprehensive Study on Pressure Die Casting: Process Mechanisms, Material Science, Challenges, and Future Trends
A Comprehensive Study on Pressure Die Casting: Process Mechanisms, Material Science, Challenges, and Future Trends Open
Pressure Die Casting (PDC) remains a cornerstone in the mass production of complex metal components, particularly in automotive, aerospace, and electronics industries. This paper presents an in-depth analysis of the PDC process, covering f…
View article: INFLUENCE OF DIE CASTING PROCESS PARAMETERS ON THE MECHANICAL PROPERTIES OF CASTINGS
INFLUENCE OF DIE CASTING PROCESS PARAMETERS ON THE MECHANICAL PROPERTIES OF CASTINGS Open
Die casting is a process of injecting molten metal into a metal die under high pressure. The die design, the gating system, venting, and cooling play a crucial role. The quality of the castings is also influenced by pressure, injection spe…